Views: 1020 Author: Site Editor Publish Time: 2022-06-16 Origin: Site
The traditional solid wood furniture industry is facing many problems, such as wood variety, different wood properties and so on, these features result in the solid wood furniture production relying on workers experience greatly.
We advocate the replacement of people by machines, replace traditional labor by numerical control technology, and get rid of the dependence on labor, thereby reducing labor costs and improving production efficiency.
Our five-axis machining center mainly performs 360-degree processing for various complex tenon and tenon, bend surface trimming and milling, drilling, slotting, chamfering, hollowing, engraving and other processes by one time.
The traditional mold manufacturing method is to determine the model classification and module structure according to the casting process drawings of the parts, draw the lofting diagram by hand, make and assemble them in blocks. Among them, lofting is the specification of the parts` 2D drawing size, that is, the module production standard. At the same time, it is also a key process of model design and manufacture, which requires high technical of the mold maker. For some complex parts, in the process of mold manufacturing, due to the imperfect size of the 2D drawings and the incomprehension of the drawings by the mold maker, the produced molds will inevitably have problems such as inaccurate dimensions. Most of these problems can only be verified gradually during the model manufacturing process, and some are not even discovered until the casting is manufactured. This not only increases the workload of mold development and delays the progress of new product development, but also has problems such as low mold accuracy.
The application of five-axis machining center saves labor costs, shortens the development cycle of molds, and can process high-precision curved surfaces to produce high-precision models, and then produce high-precision castings. With the rise of labor costs and the improvement of the precision requirements for wood molds, the application of five-axis machining centers to make wood mold awards has become the development trend of the foundry mold industry.
The composite materials are divided into two categories: metal and non-metal. Popular metals are aluminum, magnesium, copper, titanium and their alloys. Non-metal mainly include synthetic resins, rubber limbs, ceramics, graphite, carbon, etc. The reinforcement materials mainly include fiberglass, carbon fiber, boron fiber, aramid fiber, silicon carbide fiber, asbestos fiber, whisker, etc.
With the rapid development of science and technology, composite materials have gradually replaced traditional wood and metal alloys, with their excellent chemical stability, friction and wear resistance, self-lubrication, heat resistance, fatigue resistance, creep resistance, noise reduction, electrical insulation, etc. , they get more and more applications in the defense industry, aerospace, automobiles, ships, precision machinery, submersibles, robotic structures and high-end sporting equipments.
When processing composites, most of the burrs require subsequent processing, and the holes in various directions also need to be processed. The traditional way relies on manual labor and uses traditional techniques such as cutting tools and hand drills for subsequent processing, which is extremely inefficient and slow, cannot meet the needs of rapid processing.
In order to improve the production and processing efficiency and solve the problems faced by customers in actual production, UNIQUE CNC has developed 5-Axis CNC Router machining center specially suitable for composites, improve production efficiency greatly.
Acrylic and ABS sheets are widely used in the vacuum forming industry. The traditional process requires manual trimming and punching after the product is blistered. It relies too much on labor, which not only consumes time, but also consumes a lot of labor. Unique CNC insists on machine substitution, our 5 Axis CNC machining center can complete trimming, chamfering, punching, grinding and other processes at one time, which greatly shortens the processing time. The operation is simple. The machines have RTCP function to avoid possible mistakes in the processing process and greatly reduce the scrap rate; at the same time, it saves more than 4 times the labor for enterprises in the vacuum forming industry, thus greatly reducing labor and management costs for enterprises.
The 5 Axis CNC router machining center is suitable for machining free-form parts, turbine parts and impellers on aircraft and ships. The 5 axis machining technology allows the tool to be positioned and operated in five degrees of freedom when workpieces with complex geometric shapes. For enterprises in aerospace, automobile and other fields, some new product parts and forming molds have complex shapes and high precision requirements. Therefore, 5 axis CNC machining centers with high flexibility, high precision, high integration and complete processing capabilities can well solve the problems of precision and cycle of complex parts processing in the process of new product development, greatly shorten the development cycle and improve the success rate of new products.